| Technical
Info
Composition
This
is a non-toxic, non-flammable, non-hazardous, Aliphatic polymeric ester
complex of a high degree of stability.
Handling
is quite safe and its properties are quite comparable with cement. This
is miscible with water, cement and synthetic preparations like primers
,distempers and a variety of paints. This is alkaline, similar to cement.
This is available in liquid as well as powder form. The liquid grade has
a specific gravity of approx. 1.2
Injection
Grouting Procedures in New & Old Structures
The advantage of injection procedures
is that Microdite-cement-water solution can be made to penetrate deep into
the structure where gravitational suction procedures may not be so effective.
This is specially recommended where there are more air pockets in the concrete
structure, which cannot be easily filled by suction alone and also where
the roof is covered with brick-bat coba or tiles. By following this
procedure certain types of difficult waterproofing problems can be solved
with ease. Injection may be done using any type of equipment ( hand operated
or electrical ). The product will certainly work provided the penetration
is proper.
For injection into brickbat coba
if done below the coba layer but on the surface of the concrete slab (without
penetrating into the slab structure), one may even go for a higher percentage.
Cement solution prepared
with Microdite for injection purposes should be strained ( filtered ) before
use to get rid of any residue which may otherwise block the nozzle. Dilution
should be so adjusted that penetration is efficient.
Injection into concrete structures
: 2% w.r.t cement.
Injection into Brick-bat coba
: 5 - 20% w.r.t cement.
Application
Procedures
Guidelines for Civil
Engineers & Architects.
The compressive strength of cement structures remain constant up to a maximum
limit of 1% of BBR Microdite w.r.t. cement and thereafter it is on the
decline though the waterproofing efficiency goes on increasing. However,
when sand containing excess salt and clay are used for concreting even
if the percentage goes up slightly there won’t be any appreciable change
in the strength. The various mixing proportions prescribed for different
applications are based on this principle. Hence, the procedure for the
use of Microdite for any application not listed in the handbook should
be decided keeping this in mind.
If there is problem of leakage in old concrete structures due to high porosity,
no difference in the compressive strength will take place though Microdite
of a higher percentage (even above 20%) is coated on the structure.
Preventive measures
(to take care of leakage, seepage & Salt problems)
New Structures
(During Construction)
The procedures given below are of a general nature which require modification
where necessary depending upon the specific nature of the job, quality
of the materials of construction and labour. Research Scientist Bright
B. Rose & the Company are not liable for any loss arising out of misuse
or negligence on the part of the user.
1. New Cement
Plaster
A calculated
quantity of BBR Microdite is mixed with the plastering mixture. The percentage
of Microdite should be decided on the basis of the quality of sand.
Suggested
Dose of Microdite
Bad quality
of sand (sand containing excess salt and clay; especially brought from
creeks etc.) : upto 1 % of BBR Microdite w.r.t. cement in the plastering
mixture. Sand is not be taken into account in the calculation ( upto 500
gms per bag of cement ).
Best quality
of sand (sand from river bed with low salt content and clay) : It can
go down upto 0.4%( i.e. per bag of cement, 200 gms. of Microdite
)
2. New Lime
- Mortar Plaster
A low percentage
of BBR Microdite is mixed in the mortar mix. It is advisable to add some
cement with the mortar if Microdite is to be used.
Suggested
Dose : 5% of BBR Microdite by weight of the cement + Lime used in the
aggregate mix.
3. New Roof
a. Slab
under construction :
Calculated quantity of BBR Microdite is mixed with the concreting mixture
and the percentage is to be decided on the basis of the quality of sand;
whether it is brought from creeks, river-bed etc.
Bad quality
of sand : Upto 0.6% ( 300 gms. per bag of cement ).
Good quality
of sand : It can go down upto 0.2% (100 gms. per bag of cement ).
New Structures
The
procedures given below are of a general nature which require modification
where necessary depending upon the specific nature of the problem. Research
Scientist Bright B. Rose & the Company are not liable for any loss
arising out of misuse or negligence on the part of the user.
b.
New
Brick-bat coba, Chips and Tiles above slab
: Suction should be given on the slab surface using a mixture of BBR Microdite,
cement and water before the aggregrate is spread and plastered. Cement
paste with a low percentage of Microdite is used for fixing chips or tiles.
Suggested
Doses
1.
For suction : 2% w.r.t. cement ( 1 kg. per 50 kg. of cement mixed with
50-60 ltrs. of water)
2.
For fixing chips or tiles ( for the preparation of cement paste ) :
2% w.r.t. cement [1 kg. per 50 kg. of cement (or 100 gms. for 5 kg.) mixed
with sufficient water]. The required quantity of water should be taken
first, mixed with Microdite and then cement added to make the paste.
4. New Ground
Floorings
This
is done either by treating the concrete floor after it is made or by pre-mixing
the concreting mixture before casting.
a)
Pre-mixing : 0.6% - 1 % w.r.t. the cement used.
b)
Coating : First coat with 2% & second coat with 20% w.r.t.
cement after a minimum time interval of 4 hours or more.
Alternative
method ( comparatively less effective ) : Double coating of 10% mixture.
Fixing
of tiles : Using cement paste prepared with 2% of Microdite.
5. New Bathrooms
Microdite
mixed with cement and water should be coated liberally on the floorings
of bathrooms before tiles are fixed. Fix the tiles using a cement
paste prepared with Microdite.
Coating
mixture : Coating procedure can be similar to that of Floorings
( 4. b.)
Fixing
of tiles : Using cement paste prepared with 2% of Microdite.
6. New Toilet
Before
fixing the W. C. Pan, coat the sunk slab and then fill it with the aggregate
pre-mixed with the product. Tiles are fixed above the plaster using a cement
paste mixed with a low percentage of BBR Microdite.
Coating
on the sunk slab : First coat with 2% & second coat with 20% w.r.t.
cement after a minimum time interval of 4 hours or more.
Aggregate
mixture : 5% Microdite w.r.t. mortar + cement.
Fixing
of tiles : Using cement paste prepared with 2% of Microdite.
7. New Water
Tanks
Either use the product during construction
as a pre-mix or after construction as a coating.
Pre-mix : Follow the directions
given under “New Roof ( 3. a )” for making concrete water-tanks.
If brick-work and plastering is done, Microdite can be mixed in the plastering
mixture as per “New Cement Plaster (1)”
Coating Procedure : Follow
the procedure given under “Old Water Tanks ( Restoration (Cure ) No. 7”
If coating procedure
is followed, clean the tank well by flushing with water before it is filled
with water. Do not use the anti-fungal additive AF with the regular grades
of Microdite ( SB, RF & AP) while waterproofing water-tanks.
8. Crack-
filling
In new structures if care
is taken to mix BBR Microdite in plastering mixtures, concrete mixtures
etc. during construction no problem of crack formation would arise in the
future. However, if crack formation has already taken place for any
reason after construction, go for treatment as described under “Restoration
(Cure) No. 8” .
9. POP (
Plaster of Paris )
After12 hrs.of the casting
of POP, when the layer is still damp, give a double coating using a mixture
of BBR Microdite in cement and water. Waterproofing results will
be seen after 3 - 4 days.
Suggested dose of Microdite
: 2% w.r.t. white cement ( 100 gms. of Microdite + 5 kgs. of white
cement + 5- 6 ltrs. of water ).
Method of Application : By
paint brush or by spraying.
Restoration
( Cure ) of Old Structures
In
old structures, the mild steel reinforcements should be intact (not rusted
and bulged) for the purpose of effective treatment with Microdite. If the
structure is dilapidated and beyond repair no useful purpose will be served
by this procedure. In fact Microdite treatment is advised only where
partial degradation of concrete has taken place.
1. Old Cement
Plaster
If there are
problems of seepage, leakage or plaster dilapidation and dampness,
Microdite treatment will go a long way in solving the same.
a) Simple
dampness :
A coating
of the product mixture with cement or synthetic primer or distemper will
solve the problem. The coverage can be upto 1000sq.ft. If cement is used
in the mixture, curing is required.
Suggested
dose of Microdite : 2% w.r.t.cement and the dilution as usual (100
gms. of Microdite + 5 kg. of cement + 5-6 ltrs. water ). The quantity of
primer or distemper can be reduced to reduce the cost if cement is replaced
by them. However, the same dilution should be maintained ( be it
water, turpentine or any other thinner is used for dilution ). The
important thing is to maintain the use of Microdite per sq. foot. If cement
is replaced by primer or distemper, curing is not required.
Coverage
:
Approx. 1000 sq. ft.
b) Simple
leakage :
A higher concentration
of the product is coated as above to get a coverage of about 200 - 300
sq.ft. The coverage area depends upon the condition of the original plaster
and its absorption .
First coating
: Using 2% of BBR Microdite w.r.t. cement.
Second
coating : Using 20% of BBR Microdite w.r.t. cement. Where curing is
not possible, replace cement by primer or distemper. The quantity of these
can be reduced to cut down the cost as described under “Simple Dampness
(a) ”.
c) Salt Problems
( Salt deposits on wall surface, degradation of wall paints & crumbling
of wall plasters etc.) :
These problems
arise because of the presence of excess salt in the sand used for plastering
purpose.
The solutions
for these problems are discussed below.
1) Degradation
of wall paints due to dampness ( throughout the year)
Scrap down
the old paint and give a coating of the product mixture.
If the problem
is not so serious coat with a lower concentration and for serious problems
go for a higher concentration.
Suggested
Dose for mild problems : Coating 5% of Microdite w.r.t. cement ( 250
gms. per 5 kg. of cement; white/grey )
Coverage
: About 500 sq.ft or more.
Treatment
for serious problems : First coating followed by a second coating of
higher concentration (20%) i.e.1 kg. per 5 kg. of cement. The time interval
between the first and the second coatings should be not less tha 4 hrs.
Coverage
: About 300 sq.ft or more.
2) Excees
salt activity resulting in crumbling of wall plaster and formation of salt
deposits
a) Ideal procedure
: Remove the wall plaster completely, soak the exposed brick work with
water and then give two coatings using a higher percentage of Microdite.
Suggested
Concentration ( First Coating ) : 20% (1 : 5 : 5; i.e. 1 kg.
of Microdite + 5 kg. of cement + 5 ltrs. of water ).
After an hour
or so the coated area can be re-plastered using a plastering mixture containing
a low percentage of Microdite.
Suggested
Concentration ( Second Coating ) : 2% (0.1 : 5 : 5; i.e. 100
gms. of Microdite+5 kg. of cement + 5 ltrs. of water ).
Painting should
be carried out only after the wall dries up completely. Drying time depends
upon the climatic conditions. The life of the treatment is about
10 yrs. or more.
b) Economic
procedure : Scrap down the old wall paint along with about
3-5mm. of the old plaster. Give double coating using Microdite mixture
of higher concentration. After 4 hrs. or more give another double
coating using a lower percentage of Microdite mixture. The life of the
treatment can be about 3-5 years or even more.
First double
coating : 20%
Second
double coating : 2%
The coverage
for the above treatment will be about 200-250 sq.ft. per kg. of Microdite.
2. Neeru
(Lime - Mortar) Plaster - (Old)
Procedure
is similar to that of old cement plaster. The coverage area is generally
higher by atleast 25% compared to the cement plaster.
3. Old Roof
Open uncovered
slab : The slab should be thoroughly cleaned with plenty of water using
a wire brush. Give two coats of Microdite mixture( Microdite+ cement +
water ).Suction is preferable ( by ponding method ) as far as first
coating is concerned rather than just brushing except where the slab is
sloped. During this operation the solution will penetrate sufficiently
through the pores and cracks spread over the entire slab and plug all of
them tightly. After a gap of 4 hrs. or more go for a second coating using
a higher percentage mixture. After drying is complete, give curing for
a minimum period of one week. Brush the parapet walls also with the same
mixtures.
First coating
: Either by suction (ponding method) and by brushing (double coating )
for sloped roofs : 2% of Microdite.
Second
double coating : 20%.
For mild seepage
problems first coating itself is sufficient and the coverage area is around
400-500 sq.ft. For serious seepage problems, the two stage coating procedure
should be followed. The coverage area is between 100-150 sq.ft.
Brick-bat
coba covered slab : If the top plaster is nearly intact, it is sufficient
to coat it with a lower concentration of Microdite mixture. If it
has already become brittle, weak and cracked it is better to remove it
completely before the treatment is given. Soak the exposed brick-bat coba
with plenty of water and then soak it again with a Microdite mixture (the
percentage of Microdite should be decided depending upon the extent of
leakage). After the suction is completed, re-plaster the whole area
with a plastering mixture containing Microdite. Curing should be for about
a week.
Suggested
percentage of Microdite mixture for top coating ( lower concentration )
: 2%, i.e. 1 kg. per bag of cement + 50-60 ltrs. water.
Percentage
of Microdite mixture used for suction into the exposed brick-bat
coba : 5 - 10 % depending upon the problem.
Percentage
of Microdite for plastering mixture : 2%.
Coverage
area for treatment without breaking top-plaster: 400 - 500 sq.ft.
Coverage
for treatment after removal of top-plaster including re-plastering
: 150 - 200 sq.ft.
Chips covered
slab : Thoroughly clean the slab with water using a wire-brush to
ensure that the cement joints between the chips are atleast partly opened
up to achieve sufficient penetration. Now prepare a mixture of Microdite,
cement and water and spread it evenly and lavishly all over the tiles so
that sufficient suction takes place through the cement joints. After approximately
8 - 12 hrs. of the treatment, wipe the entire area with a cloth to get
rid off excess cement paste covering the chips which may otherwise spoil
its beauty. After the treated area completely dries up, give curing for
about a week. Whenever slab treatments are carried out it is also essential
to coat the parapet walls.
Suggested
percentage of Microdite mixture
: 2 - 3 %, i.e. 1 - 1.5 kg. per bag of cement. The coverage is about
350 - 400 sq.ft.
Tiles covered
slab : The cement joints between the tiles should be opened up using a
pointed tool and after sufficient cleaning and soaking with water proceed
for treatment as given under chips.
4. Old Floorings
Where dampness
is experienced in the ground floorings during monsoon, it should be soaked
with Microdite mixture. On the following day the room can be be wiped clean.
If the floors are tiled, open up the cement joints and follow the
procedure as given under bathrooms. After the treatment refill the open
joints with a cement paste prepared with Microdite on the following day.
Concentration
of Microdite mixture for soaking : ( 1:5:7; i.e.1 kg. of
Microdite+5 kg. of cement+7 ltrs. of water )
Percentage
of Microdite in cement paste : 2% (20 gms. for 1 kg. of cement)
5. Old Interior
& Exterior Paintings
I) Only
for waterproofing effect.
A. Fast-track
procedure(without the use of cement; hence, curing time is saved )
i) Directly
mix BBR Microdite with primer and give a base coating. When the coating
is dry, go for the regular painting using any type of paint.
ii) If you
do not want to give primer coating, BBR Microdite can be directly mixed
with the paint to be applied ( it is to be confirmed that Microdite is
miscible with the paint by mixing a small quantity ).
iii) If synthetic
distemper is going to be used, Microdite can be directly mixed and applied.
Distemper mixed with Microdite can also be used as a base coating with
extra dilution with water. Any type of paint can be applied above this
after the coating dries up.
i. Mixing
percentage of BBR Microdite for Primer : 2%
ii. For
Paints : 2 - 5%.
iii. With
Synthetic distemper : 2 - 5%.
B. Slow tack
procedure
Mix BBR Microdite
with cement and water. After giving double coating and drying, give curing
for 3 - 4 days. Alternatively, the wall can be sufficiently soaked with
water before the coating is given so that the subsequent 3
- 4 days of curing requirement is automatically taken care of. After
the wall totally dries up go for regular painting. If dampness and water
seepage is more, give an additional coating with a higher percentage of
Microdite, after the first coating is given.
i. Mild
Dampness : Double coating of cement / cement paints mixed with
2- 3% of BBR Microdite ( 100 -150 gms. of BBR Microdite + 5kg. of
cement / cement paints + 5 ltrs. of water ).
ii. Serious
Dampness : Additional coating with 10 - 20% Microdite.
II). To take care of salt problems
A. Fast track procedure (
without the use of cement )
Scrap the wall paint and then give
two coatings using a higher percentage of Microdite ( diluting Microdite
only with water ). After the coating is sufficiently dry, give a coating
with any synthetic distemper or primer. Subsequently, paints can be applied.
Where salt activity is low, resulting
only in dampness of walls or bubble
formation on paint coatings,
the procedure described above can be safely followed with assured results.
However, where the salt activity
is high, leading to salt deposits on wall surface with or without dilapidation
of wall plaster, it is advisable to totally remove the wall plaster,
give a double coating using a higher percentage of Microdite ( in water
), and then go for fresh plastering, mixing Microdite with cement in the
plastering mixture. When the plaster is ready, painting can be done. This
gives assured results.
Alternatively, about 3-5mm of the
plastering material of the wall is scrapped
out and Microdite in water is coated
twice. Subsequently, a coating is given either of primer or of distemper
before painting is done. The durability of of this treatment depends upon
the salt concentration of the original construction.
Low Salt Activity
1. First double coating :
20% Microdite in water ( 1 kg. in 5 ltrs. water )
2. Second coating with synthetic
primer or distemper( after the first coating dries up )
High salt activity
Standard Procedure : It has to be
almost slow track only. Coating with 20% solution of Microdite, plastering
with plastering mixture premixed with BBR Microdite (2%) and then regular
painting.
Alternate Economic Procedure
First coating : 20% Microdite
in water
Second coating : Primer or
distemper followed by regular painting.
B. Slow-track procedure(using cement;
hence, curing time is required extra)
The advantage of this procedure
is that the weakened plaster gets strengthened in addition to waterproofing
and salt neutralization. The procedure is same as the fast track procedure
except that cement is mixed with microdite. As curing is a must for cement,
work progress is little slow. Results will be better than the fast-track
procedure.
III) POP : In case
of old POP, it can be waterproofed 100% by giving a coating of the
product mixed with white cement and water. The POP. layer should be soaked
with water before the coating is given. The pre-soaking of the POP
will take care of the curing requirements.
6(a). Old
Bathrooms
Read BBR
Fire Test - 1A
6.(b). Old
Toilets
Read BBR
Fire Test - 1B
7. Old Water
Tanks
Read BBR
Fire Test - 2
8. Crack
- filling
Where curing
is possible:
a. Hairline
Cracks : Hairline cracks get filled automatically when the coating is given
in the usual way using Microdite-Cement-Water mixture. Cement can be substituted
by synthetic primers to avoid curing.
Suggested
percentage of Microdite : 2-5%,( per kg. of cement, 20 -50 gms. Microdite).
b. Bigger
Cracks : For filling of smaller cracks, cement paste mixed with BBR
Microdite can be conveniently used. However, for much bigger cracks calculated
quantity of sand or sand with metal (small pieces of stones) mixed with
cement should be used. This is to be decided depending upon the size of
the cracks.
Where curing
is not possible :
Where the
cracks are small and curing is not possible / practicable especially
in high-rise buildings, instead of using cement as a base, use synthetic
primer.
Percentage
of Microdite : 2 - 5% to be mixed with synthetic primer and applied.
9. POP (
Plaster of Paris )
Read BBR
Fire Test - 3
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